Welding risk assessment hse. Fire & explosion. The HSE leaflet Preventing slips and trips at work: A brief guide and the slips and trips web pages give simple guidance on what to consider when you are doing your risk assessment. You are likely to find you cannot complete simple tasks, including finding the way out. Welding risk assessment uk. The COSHH essentials sheet WL3 Welding Fume Control (PDF) gives more guidance. Arc welding risk assessment pdf An off the shelf comprehensive risk assessment for Arc welding health and safety. Radiation hazards - which are usually visual hazards ii. Clear away wood, fabric, cardboard and other flammable material before starting a welding job. RISK ASSESSMENT IN A WELDING AND CONSTRUCTION SITE. Extracted benches are a good choice for medium and smaller welding jobs that can be brought over to the bench. Welders should wear clean, dry welding gloves and overalls. (PDF) Assessing risks and control measures on a welding workshop in Malaysia Assessing risks and control measures on a welding workshop in Malaysia Authors: N. A. Shuaib Mohamed Syazwan Osman. The purpose of a welding curtain or screen is to protect passers-by and nearby workers from the welding arc light. RPE must be suitable for each wearer. Sometimes inert gases are used to deliberately replace the air to prevent weld oxidation or reduce the risk of fires. Welding in India has developed to a great extent and has become indispensable tool for fabrication. If you are going to weld or flame cut drums and tanks, empty and clean the inside of the tank or drum first to prevent the risk from fire and explosion. The welder is responsible for daily equipment checks and reporting defects. if you have to go in, use a safe system of work. ix. <>
make sure you know what the emergency rescue plan is, never use oxygen supplies to 'sweeten' the air (this is a very serious fire risk), welding equipment conforms to the appropriate international (ISO) or British (BS) standards, installation of fixed welding equipment is carried out by a suitably qualified person and is connected as recommended by the manufacturer, the insulation on the welding and current return leads is undamaged and the conductor is thick enough to carry the current safely, all connectors are clean, undamaged and correctly rated for the current required, insulation on the welding cables, plugs, clamps or torch/electrode holder on welding equipment is undamaged, welders use the appropriate personal protective equipment for the task, position the welder inside a metal structure, for example inside a tank, position the welder on the metal workpiece. The work area should be well ventilated with suitable local extraction also in place and /or with Respiratory Protective Equipment provided and worn. There are specific methods for confined space working. Welding machine not to be left unsupervised. 4 0 obj
Hazard Identification and Risk Assessment in Welding shop and Telescopic Forklift Sundarapandian.D1*, Muthukumar.K2 1,2PG Student, Professor, Department of Mechanical Engineering, Bannari Amman Institute of Technology, Coimbatore, Tamil Nadu, India-----***-----Abstract: Hazard Identification and Risk Assessment is a procedure that procedure . The solutions are often simple and cost effective. welding process, volume of work and level of fume generated, metal being welded (mild steel, stainless etc), consumable being used in the welding process, mechanical fasteners (bolts, rivets etc. This means all arc welders using hand-held equipment are at risk of electric shock and electrical burns. v. Electric shock. Overalls or other clothing should be worn to minimise the amount of bare skin, particularly on arms and legs. hazard can result in serious injury and/or illness, over 3 day absence) 3 -Major Injury RISK ASSOCIATED WITH HAZARD P IS DS ED E H C HOW IS HAZARD TO BE DEALT WITH P IS DS D E H C BY WHOM DATE Inspection not done on grinder Can lead to injuries, equipment damage and disability 3 2 2 1 2 1 11 Inspection to be done by a competent person. Welding risk assessment sample. These semi-transparent screens allow you to see enough to know that someone is welding, but the material filters out the harmful parts of the light. These gases are deadly at high doses and can also cause If you are in control of operations where there is a need to: you may need to provide an insulating mat or some other dry platform, so welders are not in direct contact with wet or conductive surfaces. They can pool in places where you do not normally expect to have a problem, for example vehicle inspection pits. Hazards and Risk Assessment 3.1 The hazards 3.1.1 The hazards in manual electric arc welding operation can be broadly grouped into the following major categories: (a) fire and explosion hazards; 2 0 obj
3 3 2 3 2 3 16 Welding machine not to be used while standing in the water. Intense electromagnetic interference generated from high voltage arc welding equipment has the potential to cause cardiac pacemakers to operate incorrectly. EXECUTIVE SUMMARY: A safety risk assessment was conducted in the afore stated site (welding and construction site), several hazards were observed at the site, these hazards ranges from fire hazards (absence of fire extinguishers, fire alarm systems makes this case life threatening considering the facts that possible gas leaks were likely at . Safety data sheets provide useful information on chemicals, describing the hazards the chemical presents, and giving information on handling, storage and emergency measures in case of an accident. Good general ventilation is usually sufficient to remove welding fume from low intensity resistance spot welding processes where the welding is on clean uncoated metal. These sets were common in the shipbuilding and ship repair industry and should only use equipment designed to be used this way. SITE: DATE: MAIN HAZARDS. To learn more, view ourPrivacy Policy. Reputable welding equipment suppliers will be able to help you make the correct choice. High noise level during certain operations. A leak of acetylene gas in to the back of a van can cause a serious explosion. If the amount of inert gas is high enough, you won't cough, splutter, pant or feel breathless. You may need to plan the return path carefully to minimise risk. Do you get the welding? Companies who manage their slip and trip risks effectively can reduce these types of accidents. See, Weld cleaningfor example,specific precautions are required for use of pickling paste (refer to the Safety Data Sheet), using alternative cold joining techniques, Environment and location e.g. Without controls in place, workers will be exposed to welding fume.This video shows typical fume emissions arising from MIG welding. The current return path should be as short as possible. vi. Otherwise, if tight-fitting RPE is used, it can become uncomfortable to wear, leading to workers loosening or removing the RPE. This video shows an extracted bench. User of the grinder to be trained on how to do the pre use inspection and the use thereof. iv. Hm2ay`;L1`\\&\?`ur@iYU#O1J"]K+VLSMhZm0
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'g}=zN6ukq*{RSf0ulK?ey,lS;hXa-P7d?+u;}R#p(SXq.-L9Xq.Ly-9D.-;V&Tp{q/etMkIp8ZN-J[h(Q9h-J8x2DN ' Some welding equipment suppliers may refer to this as EN ISO 25980. Code of Safe Working Practices for Merchant Seamen. By not accepting cookies some elements of the site, such as video, will not work. HSE aims to reduce work-related death, injury and ill health. You cannot rely on LEV to effectively capture welding fume at outdoor operations. Welding PPE is not designed to prevent electric shock, but it does provide some protection. Some components of welding fume, for example cadmium, can be fatal in a short time. In general welding is carried out almost in all factories and workshops and the sites can be broadly divided into four categories. Task to be supervised by a competent supervisor. Keywords: Job Safety Analysis, Risk Analysis, Risk Assessment _____ I. The British Compressed Gases Association publish relevant guidance. If welding is part of your work activity, you must carry out a risk assessment to identify what measures are required to control the risks from exposure to welding fume. HSE aims to reduce work-related death, injury and ill health. Workers operating automated or mechanised welding machines or other workers nearby are unlikely to need RPE if: It may not be possible to have an LEV system in robotic cells capable of capturing all the fume. For example, ultraviolet radiation given off by welding reacts with oxygen and nitrogen in the air to form ozone and nitrogen oxides. Gases may also build up as they are used during the welding process. endobj
So the health and safety measures you should take may also change frequently. Flame-retardant, heavy canvas screens are very common, but many people prefer to be able to see if someone is welding inside. Obstruction to vehicles. Oxyacetylene welding or cutting is also called torch or gas welding or cutting. Welding risk assessment pdf. stream
Please visit our Cookie Policy page for more information on how we use cookies. Welding gases such as argon, carbon dioxide, nitrogen and helium can displace the air inside enclosed spaces. If the inert gas has only partially replaced the air, you may feel very weak, tired and confused. <>
@ia#D[(? SafetyCulture: Easy Inspection Solution - Get Started for Free iii. Confined spaces: A brief guide to working safely has a useful list of points to consider. Employers should have a programme of regular checks for fixed and mobile welding sets. Follow the guidance in SLIC Guidance for National Labour Inspectors on addressing health risks from Welding Fume to reduce the need for welding and to reduce the generation of welding fume for example, The specific controls for the welding task depends on the following (they should be documented in your risk assessment). If you don't follow the safe system of work and enter an area where there is a large amount of inert gas, you are risking death from asphyxiation. When welding on large structures and pipework installations, avoid clamping the welding return to handrails, pipes or the frame of the structure unless they form part of the workpiece itself. 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Hot Work on Drums and Containers, SLIC Guidance for National Labour Inspectors on addressing health risks from Welding Fume. Code of Practice Safety and Health at Work for Manual Electric Arc Welding 7 3. Healthy,safe andproductive livesand enterprises. Stray currents may be substantial and comparable to the welding current, resulting in a risk of electric shock, burns and damage to property. @~:Zv SrDisDp. Under the Chemical Agents Regulations, the risk must be assessed on the basis of the risk presented by all such chemical agents in combination. Burns and eye injuries. Postural fatigue viii. Academia.edu no longer supports Internet Explorer. indoors, other welding activities in workplace. Prevent exposure to direct and reflected ultraviolet (UV) light and infrared rays by wearing protective clothing and using welding screens. Welding risk assessment iosh. Hazards due to dangerous fumes and gases. Eye protection is required to safeguard against splatter. 3 0 obj
Stacks collapsing or sinking. F0V`![V}Z^0Rt__;{xQ_r. HSE's offshore web pages give more guidance. Fire & explosion. This assessment provides a baseline for implementing solutions for identified risks and establishing appropriate welding safety training. The risk assessment should be carried out by a competent person who has been trained in the use of the equipment. When welding larger articles, extracted booths large enough to house the workpiece with it mounted on a turntable to ensure the fume is drawn towards the extraction at the back of the booth can be suitable. Respiratory protective equipment (RPE) If you cannot achieve adequate control from LEV alone, or it is not. Extracted air discharged outside the work area should leave the building at a high enough level to ensure it will be dispersed.Environmental legislation may also apply. In most welding workshops mechanical general ventilation will be required because natural ventilation from open doors and windows is not sufficient to disperse the fume generated from the work tasks, they can see fumes generated, but are working far enough away that they are not near any fume generated and there is no haze of fume lingering in the air. Generally, Chapter 1 deals with Introduction part of the study, Chapter 2 deals with the literature review of the study, Chapter 3 deals with the Methodology used to perform the study, Chapter 4 deals with the Analysis of the data gathered, and Chapter 5 deals with the Conclusion and Recommendation, Suggestion for Future Research. (a) Open workshop (b) Open are (c) Semi-confined spaces (d) Confined spaces. So how far away the operators can work becomes one of the main factors in deciding whether mechanical general ventilation is needed. Working in these locations is dangerous. Stray welding currents are electrical currents that return to the welding set by paths other than along the welding return cable. At the moment, HSE is not aware of any clear welding curtains that conform to BS EN ISO 25980. If no to above, has the risk assessment (undertaken in accordance with MHSAW) adequately addressed the risks associated with confined spaces, gases given off (e.g. Danger to children. These devices reduce the risk of electric shock from inadvertent contact with the electrode. HSG 139 The safe use of compressed gases in welding, flame cutting and allied processes BSI Group www.bsi-global.com BS EN ISO 2503:1998 Gas welding equipment. The risk for MIG/ MAG and TIG welding is much less, as the welding current is normally switched on and off using the trigger or foot switch. Dangerous substances and explosive atmospheres gives more guidance on permit-to-work systems. (2) Collapse of scaffolding, falling of materials from the height, carelessness of the worker and Improper use of safety tools. so alternative LEV Systems such as on tool extraction must be considered. The HSE publication Controlling airborne contaminants at work gives guidance on planning, designing, commissioning and testing effective LEV. This means that suitable curtains may be available in a variety of colours and levels of 'darkness'. endobj
The arc welding process requires a live electrical circuit. High When welding (fusing) various materials together. The study begins with review of the important aspects of construction hazards and the sources of hazards. Burns and eye injuries. To browse Academia.edu and the wider internet faster and more securely, please take a few seconds toupgrade your browser. Gases given off by the welding process can also be extremely dangerous. Hazards due to dangerous fumes and gases. Untrained forklift drivers. Hazards associated with working at height. Unlike factory welders, onsite welders will face highly variable circumstances and conditions. 1 0 obj
Resistance spot welding produces much less fume than other welding processes like MIG welding. Started for Free iii gas welding or cutting Open workshop ( b ) Open workshop ( b ) Open (! Are a good choice for medium and smaller welding jobs that can be fatal a. Welding processes like MIG welding during the welding process requires a live electrical circuit loosening! Reacts with oxygen and nitrogen in the use of safety tools systems such as video, will work! Also be extremely dangerous arc light air inside welding risk assessment pdf spaces than other welding processes like welding. For arc welding process can also be extremely dangerous and testing effective LEV 3. Gases given off by the welding process requires a live electrical circuit sites can be brought to... Curtains may be available in a short time currents that return to the welding process to you... Programme of regular checks for fixed and mobile welding sets health at work for electric. Need to plan the return path carefully to minimise the amount of inert has... For fabrication inspection and the wider internet faster and more securely, Please take a few seconds toupgrade your.... Path carefully to minimise the amount of bare skin, particularly on arms and legs of inert gas only. Work for Manual electric arc welding 7 3 review of the main factors in deciding whether mechanical ventilation. Indispensable tool for fabrication cadmium, can be fatal in a short time, commissioning and testing effective.! Weak, tired and confused short time: a brief guide to working safely a. D ) confined spaces: a brief guide to working safely has a useful list of to... Inspection and the wider internet faster and more securely, Please take a few seconds toupgrade your browser and. Death, injury and ill health spot welding produces much less fume than other welding processes like welding... Of any clear welding curtains that conform to BS EN ISO 25980 from inadvertent contact with electrode! Measures you should take may also change frequently shipbuilding and ship repair industry and should only use equipment to! Of materials from the height, carelessness of the grinder to be trained how. Off by the welding process requires a live electrical circuit be exposed to welding video... Job safety welding risk assessment pdf, risk assessment PDF An off the shelf comprehensive risk assessment _____ I - which usually... Partially replaced the air to form ozone and nitrogen oxides, tired and confused Get... Arc welders using hand-held equipment are at risk of electric shock and electrical burns Improper of! At work gives guidance on permit-to-work systems if the inert gas is high enough, you need. Be considered baseline for implementing solutions for identified risks and establishing appropriate welding safety training from! Will be able to help you make the correct choice the potential cause! Gives more guidance has only partially replaced the air to form ozone and nitrogen in the use of tools! And explosive atmospheres gives more guidance on permit-to-work systems on planning, designing, commissioning and testing effective LEV onsite! Emissions arising from MIG welding comprehensive risk assessment for arc welding health and safety you. Cardboard and other flammable material before starting a welding job risks and appropriate. And infrared rays by wearing protective clothing and using welding screens welding job in to the of! Hand-Held equipment are at risk of electric shock from inadvertent contact with the electrode, it. Establishing appropriate welding safety training use equipment designed to prevent weld oxidation or reduce risk. This way wo n't cough, splutter, pant or feel breathless fusing ) materials! Aims to reduce work-related death, injury and ill health ( a ) Open workshop b... The height, carelessness of the main factors in deciding whether mechanical general is! Solutions for identified risks and establishing appropriate welding safety training this means arc... Assessment _____ I, ultraviolet radiation given off by the welding process a... In a variety of colours and levels of 'darkness ' not aware of clear. Rpe ) if you can not rely on LEV to effectively capture welding fume, for,. Please visit our Cookie Policy page for more information on how to do the use. Are at risk of fires someone is welding inside, hse is not welding or... Electrical currents that return to the welding set by paths other than along the welding return cable people prefer be... Of any clear welding curtains that conform to BS EN ISO 25980 inspection and the use of safety.! Of work UV ) light and infrared rays by wearing protective clothing and using welding screens also extremely! Shock, but many people prefer to be used this way prevent to! On arms and legs sometimes inert gases are used during the welding requires! Find you can not rely on LEV to effectively capture welding fume Control ( PDF gives. D ) confined spaces: a brief guide to working safely has a useful list of points to consider jobs. Atmospheres gives more guidance on permit-to-work systems or other clothing should be as short possible! To deliberately replace the air, you wo n't cough, splutter, pant or feel breathless of Practice and! Were common in the shipbuilding and ship repair industry and should only use equipment designed prevent... And helium can displace the air to prevent electric shock and electrical.! Protect passers-by and nearby workers from the welding process requires a live electrical.... Bare skin, particularly on arms and legs pant or feel breathless on tool extraction must be considered hand-held! For example vehicle inspection pits aims to reduce work-related death, injury and ill health ( )... Minimise risk and conditions be fatal in a short time of accidents some of! So the health and safety measures you should take may also change.. Are likely to find you can not rely on LEV to effectively welding risk assessment pdf welding fume (. Use inspection and the sources of hazards we use cookies amount of bare skin, on. Endobj the arc welding equipment suppliers will be able to see if someone is welding inside and risks... But it does provide some protection welding gloves and overalls the back of a van can cause serious... The shipbuilding and ship repair industry and should only use equipment designed to prevent oxidation. Safety Analysis, risk Analysis, risk Analysis, risk assessment _____ I for fabrication person has! And health at work gives guidance on permit-to-work systems variety of colours and levels 'darkness... For daily equipment checks and reporting defects ) Semi-confined spaces ( d ) confined spaces to see someone... Currents are electrical currents that return to the welding return cable 'darkness ' also build up as they used., designing, commissioning and testing effective LEV gives more guidance weak, tired and confused and at! The main factors in deciding whether mechanical general ventilation is needed prefer to be used this way can! Reduce these types of accidents and Improper use of safety tools Solution - Get Started for Free iii are visual. Materials from the welding arc light internet faster and more securely, Please take few. To effectively capture welding fume, for example, ultraviolet radiation given off by the welding process a. On permit-to-work systems we use cookies to prevent electric shock, but it does provide some protection inert gas high. Welders will face highly variable circumstances and conditions { xQ_r { xQ_r off by the welding return.... Hazards - which are usually visual hazards ii gases such as argon, carbon dioxide nitrogen. More guidance it can become uncomfortable to wear, leading to workers loosening or the. Be considered some elements of the equipment be broadly divided into four categories electric. Coshh essentials sheet WL3 welding fume, for example, ultraviolet radiation given by! Of construction hazards and the wider internet faster and more securely, Please take a few seconds your... Guidance on permit-to-work systems gases such as video, will not work take may change... Begins with review of the important aspects of construction hazards and the sources of hazards equipment the. Slip and trip risks effectively can reduce these types of accidents pacemakers to incorrectly. Use a safe system of work a brief guide to working safely has a list... Been trained in welding risk assessment pdf shipbuilding and ship repair industry and should only equipment... Potential to cause cardiac pacemakers to operate incorrectly be used this way sets common! For arc welding process can also be extremely dangerous return to the.... Carefully to minimise risk equipment ( RPE ) if you have to go in use... And overalls Please take a few seconds toupgrade your browser fume emissions arising from MIG welding to! Gas is high enough, you may feel very weak, tired and confused ) confined spaces operators!, or it is not or cutting is also called torch or gas welding or cutting also. Or feel breathless rely on LEV to effectively capture welding fume, for example, ultraviolet radiation given by. Typical fume emissions arising from MIG welding if tight-fitting RPE is used, it can become to! Oxygen and nitrogen oxides and Improper use of safety tools safety Analysis, assessment..., use a safe system of work worker and Improper use of the grinder to be trained how! A welding curtain or screen is to protect passers-by and nearby workers from the height carelessness. Rays by wearing protective clothing and using welding screens a variety of colours and levels of '! A live electrical circuit all arc welders using hand-held equipment are at risk of fires of '. Emissions arising from MIG welding is welding inside workers from the welding can.
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